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Industrial R&D FORGE

Industrial R&D before the first prototype

The story

Simulation and generative design shape a part, test it and prove it, before any metal is cut.

The engineers set the loads, the limits and the materials. The software explores thousands of shapes and keeps the ones that hold.

The result is a lighter component that is just as strong, and a first prototype that is already the right one.

40%
lighter components at equal strength
1
prototype to validate
100%
of designs simulated before machining

How it works

  1. Brief
  2. Simulate
  3. Generate
  4. Test
  5. Prove
A titanium robotic gripper placing a lightweight lattice component on an inspection stage.

What we built

One team carried every part.

  1. 01

    Simulation

    Every load case run digitally, long before the workshop.

  2. 02

    Generative design

    Shapes no one would draw by hand, each one proven against the brief.

  3. 03

    Validation

    The physical part tested against the model, so the numbers match.

Disciplines on this project

  • Product experiences
  • Intelligence
  • Digital foundations
  • Physical systems
How the department works
Next case SELFIESTREET A social network on Italy's billboards

Let's build your next breakthrough.

Speak to the founder

Chafik Moucharaf

Founder, Encodex

Tell me what you want to build and how you would like to meet. I read every brief personally, and you will hear back from me, not from a sales team.

Email me directly

Speak to the founder

No sales team. The brief comes straight to me.